Even before the Fast & Furious franchise came out, people were cutting their exhaust pipes and supping up their rides. If you want to turn heads with a supercharged exhaust, you’ll first need a tool to help you with the job.
The best exhaust pipe cutters are great for DIY and automotive shops. But before you go cutting away at your vehicle, make sure you have checked all the boxes. First of which is ensuring you have the right equipment in your toolbox.
Lucky for you, we have reviewed the very best options available for you. And in this review, you will find our favorite choices aa well as a helpful buying guide—basically, everything you need to select the perfect exhaust pipe cutter for your needs.
So let’s cut to the chase…
- Top 8 Best Exhaust Pipe Cutters In 2020 Reviews
- 1 Oemtools 27045 Tailpipe Cutter
- 2 Gearwrench KDS-2031DD Exhaust And Tailpipe Cutter
- 3 Apsg Exhaust Tail Pipe Cutter
- 4 Alltrade 648634 Kit 9 Exhaust Tool Set
- 5 Ab Tools Te035 Exhaust Pipe / Tube Chain Cutter
- 6 Lisle 31500 Exhaust Strut Cutoff Tool
- 7 Performance Tool W80664 Tail Pipe Cutter
- 8 Cal-Van Tools 764 Exhaust Tail Pipe Cutter
- Best Exhaust Pipe Cutter Buying Guide
- So, What Are The Best Exhaust Pipe Cutters?
Top 8 Best Exhaust Pipe Cutters In 2020 Reviews
1 Oemtools 27045 Tailpipe Cutter
The vast majority of exhaust pipe cutters come in a chain-cutting style. The tailpipe cutter (Model #27045) from OEMTools is one such example. This is a great option for both do-it-yourselfers and automotive professionals.
The best tight space exhaust pipe cutters are always going to be this style. Well, at least until someone invents some new laser cutting device. That’s a long way off yet as far as we can tell. Still, this exhaust pipe cutter does the job no matter how restricted the space.
How thick of an exhaust pipe can it cut?
This mechanics tool from OEMTools can handle exhaust pipes anywhere from ¾ of an inch up to 3-¼ inch. It does this with a cutting wheel on each roller of the ⅝ inch chain. This gives you smooth tracking for a fairly clean cut.
It has cushion grip handles for better control. We really like that it is designed for cutting exhausts that are mounted to the vehicle. Of course, you can also use it to cut an exhaust not yet already installed.
- Hardened-steel blades.
- Cushion comfort grip handle.
- Cuts exhaust from .75 inch up to 3.25 inches.
- Made from quality materials.
- Great for tighter spaces.
- Lubrication is required for optimal cutting.
2 Gearwrench KDS-2031DD Exhaust And Tailpipe Cutter
While it may look the same to an untrained eye, the tailpipe cutter from GearWrench is a step up. You’ll likely notice the increase in price, as it is nearly double that of our first entry. Some mechanics may find this price increase worth it, but we will leave that decision in your hands.
What do you get for the extra cost?
The KDS-2031 from GearWrench handles similar sizes of exhaust and tailpipes. It cuts anything from ¾ inch through 3 inches in diameter. It’s another great option for those tight spaces with the chain-cutting design.
What makes this option a step up is the fifteen cutting blades. Yes, we said 15 cutting blades. This means that you can effectively cut the exhaust pipe with a minimal quarter-turn of the tool. No more spinning around, hoping you’ve held the tool perfectly aligned. This saves time, and time is money.
However, it isn’t suitable for…
We should note one thing before you run out and spend double the money. This tailpipe cutter is not designed for double-walled pipes. Nor is it usable on stainless steel pipes.
- Lightweight and easy-to-use.
- Works well in those tight spaces.
- Cuts exhaust from .75 inch up to 3 inches.
- Fifteen cutting blades for optimal effectiveness.
- Not designed for stainless steel or double-wall pipes.
- The cutting blades tend to dull quickly.
3 Apsg Exhaust Tail Pipe Cutter
APSG makes one of the best quality exhaust pipe cutters for on vehicle work. It can be a real pain to get the job done when you’re working in tight places. Luckily, APSG had this in mind when they designed their tool.
This is a great option for the home mechanics out there; however, we aren’t sure we would recommend this option over the two reviewed above. At least not if you intend to use it regularly. This exhaust tail pipe cutter requires a bit more effort to use.
More pressure required…
It has seven cutting wheels, which means you will need a 90° turn to make a cut. You will also need to apply a bit more pressure with this option when compared to the above items we reviewed.
However, it works in as little as one foot of space. Yes, this aspect of the design was spot on. It’s smart to have a tool that will do the job in tight spaces. For removing on-vehicle exhaust pipes, this is a great option.
It also has an adjustable chain size and a spin handle for fine-tune cutting.
- Works well in tight spaces.
- Easy to adjust chain size.
- Seven cutting blades.
- Designed for cutting exhaust already on a vehicle.
- Requires more effort than other options available.
- The handle is not cushioned, so wearing gloves is advised.
4 Alltrade 648634 Kit 9 Exhaust Tool Set
Alltrade makes an exhaust pipe cutting kit, model #648634. This kit supplies not only a tool for cutting your tailpipes but also for flaring/expanding. For those looking for a complete set, this is the best kit for exhaust pipe cutting available.
Everything you need for the whole job in a single tool kit…
It won’t matter if you have an older or a brand new vehicle. This kit will help you to get the job done quickly and efficiently. Included in the set are a heavy-duty chain cutter and a pipe expander.
The pipe expander will push the pipe from 1-½ inches up to 2-7/16 inches. This means you’ll be able to make just about any adjustment that could be necessary. If you have any dents in your exhaust, this tool will help you sort them out.
How wide does the pipe cutter go?
With this kit, you can cut exhaust pipes up to 3-½ inches in diameter. You’re not likely to find a bigger exhaust pipe that this can’t handle. Plus, it all comes in an easy to transport carry-case.
- Clean, straight edges provided by the cutting rollers.
- Includes pipe expander.
- Cuts pipes up to 3.5 inches in diameter.
- Cushioned handles for a solid grip.
- Not the best option for those tight spaces.
5 Ab Tools Te035 Exhaust Pipe / Tube Chain Cutter
Another of the very best pipe cutters for exhausts that we reviewed was the TE035 from AB Tools. This pip cutter will help you get the job done quickly and efficiently. In fact, this may be the best thick walled pipe exhaust pipe cutter around.
This tool will cut pipes up to 3mm thick…
It’s incredibly versatile and excellent for pipes ranging from ¾ to 3-¼ inch diameter. You can even use it on stainless steel, galvanized steel, copper, and aluminum pipes. The 19mm cutters help to eliminate bottoming out.
Get the job done in less time with less effort…
The use of a cutting wheel on each pivot helps this tool maintain smooth tracking. You’ll often need no more than a ¼ inch of a turn to make the cut. This is achieved with specially hardened pinion cutters.
There is also a cushioned grip for comfort and control. For those looking for a tool to remove an exhaust pipe already attached to the vehicle, this is a great option. It works well in those places with limited access.
- Cuts pipe .75 to 3.25-inch diameter.
- 19mm cutters for a deeper cut.
- Has a cutting wheel on every pivot.
- Cushioned handles for a solid grip.
- Some users find it difficult to manage and even cut with this tool.
6 Lisle 31500 Exhaust Strut Cutoff Tool
If you aren’t a fan of the chain style pipe cutters, then this next option might be more what you’re after. The 31500 Exhaust and strut cutoff tool from Lisle is designed for single-hand use. It’s a great option for those looking for a tool to do a specific job.
This is one of the best exhaust cutters for cutting closer to the muffler…
It requires less than a ⅓ of a turn to complete a cut with this pipe cutter. This is achieved by using four knife-edge cutting wheels. You’ll get a quick and clean gut every time.
How big of a pipe can it accommodate?
It doesn’t support as wide of a range of pipe diameters as some other options. Still, you can cut exhaust pipes from 1-⅜ up to 2-½ inches in diameter. It is also the most expensive item on our list of the best exhaust pipe cutter reviews. However, you do get an added bonus with this pipe cutter. It’s been designed to allow for out-of-round cuts.
Regardless of the smaller diameter, it’s more versatile than many options and likely to last longer as well.
- Complete a cut with less than ⅓ turn.
- Cuts exhaust pipes from 1.375 up to 2.5 inches in diameter.
- Designed to allow for out-of-round cuts.
- Equipped with four knife-edge cutting wheels.
- Not as easy to use as some other options.
- Won’t work well on stainless steel.
7 Performance Tool W80664 Tail Pipe Cutter
For those looking for a heavy-duty tool that will take a beating should look closely at this next entry. Performance Tool is one of the trading names of Wilmar Corporation. They make the W80664 tail pipe cutter to function in real-world conditions.
Wilmar is one of the top distributors of professional tools in North America. They’ve been on the job since their founding in 1971. During this time, Wilmar has earned a reputation for superior quality products. If you have a job to do time and time again, this might be the best tailpipe cutter for you.
It’s made to withstand the toughest jobs and has been tested for durability…
It will cut pipes from ¾ up to 3-½ inches thick in diameter. That’s a solid range that will help you complete most jobs with no fuss. The 12-inch cut chain is highly adjustable but doesn’t provide for the most heavy-duty uses.
This tailpipe cutter isn’t the best option for double-walled or titanium pipes. Still, at this price point, it is a great tool for smaller jobs.
- Reliable and durable.
- Easy-to-use twist handle design.
- Adjustable 12-inch cutting chain.
- Cuts pipe anywhere between .75 and 3.5 inches in diameter.
- Not designed for double-walled pipes.
- Does not have a cushioned grip.
8 Cal-Van Tools 764 Exhaust Tail Pipe Cutter
The last entry on our list of quality exhaust pipe cutters is from Cal-Van Tools. Their exhaust tail pipe cutter (Model 764) is another chain style pipe cutter. For those looking for a great all-around tool, this might be perfect.
This tool has a lucky number of cutting wheels, and that number is 13. These cutting wheels have a large diameter, for deep cuts into the exhaust pipe. What’s more, they will not leave burrs behind. You’ll get a nice clean cut effortlessly.
Designed for those heavier walled European exhaust pipes…
This tool will cut pipes ranging from ¾ up to 3-1/4 inch in diameter. The 13 cutting wheels ensure that you get a complete cut with only a 1/4 turn of the tool. Plus, the design makes it ideal for making cuts in those hard to reach areas.
- Comfortable non-slip grip.
- Designed for heavy walled exhaust pipes.
- Cuts pipe from .75 up to 3.25 inches in diameter.
- Great for on-vehicle exhaust pipe cutting.
- Not the fastest cutting tool on the market.
Best Exhaust Pipe Cutter Buying Guide
Now that we have looked at our top choices exhaust pipe cutters, it’s time to narrow down the options. Most of these will get the job done, but there are a few subtle differences between them.
Durability Is Key
If you are looking to purchase an exhaust pipe cutter, it makes sense to choose one that will stand up to regular use. They may not be the most expensive tool in your toolbox, but you still won’t want to buy them repeatedly.
For this reason, we suggest choosing a tougher exhaust pipe cutter. The cheaper options out there will only cut through thinner walled pipes. They might be good for PVC or plastic pipes as well. However, the cheaper options are often useless on thick-walled, or tougher steel pipes.
Exhaust Pipes Are Made From A Range Of Materials
One aspect of the durability is the blades. You will need to ensure that you keep these blades sharp. This will help you make quicker and smoother cuts. Some exhaust pipe cutters will maintain their cutting edge longer. This is down to the materials that you cut. It will also depend on the material the blades are crafted from.
Not All Tailpipe Cutters Work On Stainless Steel
If you are looking to cut stainless steel, you’ll need to carefully select your purchase. Similarly, if you are looking to cut titanium or any other stronger alloys.
For Longevity, Ensure You Maintain Your Exhaust Pipe Cutters Regularly
In addition to keeping the blades sharp, you will also need to keep the tool properly oiled. By keeping the tool clean and well oiled, you are extending its time of use. Some options we’ve reviewed require less maintenance, but all will need some attention.
Why Use An Exhaust Pipe Cutter?
These tools are specially designed specifically to cut hollow pipes. Many of them will work on a wide range of pipes, not just exhaust pipes. They provide a cleaner cut and less time or fuss than trying to use a handheld grinder.
For Motorheads, The Primary Reason To Cut Your Exhaust Pipe Is Performance.
Removing the factory provided exhaust pipe takes some effort. If you are about to undertake this job, there is one key thing to consider. You will need an exhaust pipe cutter that works in tight spaces.
Not All Exhaust Pipe Cutters Work With The On-The-Vehicle Exhaust.
It is much easier to cut a pipe on a workbench. However, this isn’t always possible. If you are cutting the exhaust off your car or truck, you’ll need a compact option. By replacing the factory exhaust with a straight one, you will alter your vehicle’s performance. You will also change the sound the automobile produces when revving.
Replacing your exhaust can reduce pressure from the engine. With the exhaust gases flowing more freely, you can achieve a boost in power. Horsepower and overall performance aren’t the only reasons to replace your exhaust. There is also the aesthetic aspect that drives many to make the change.
If you’ve enjoyed this article, you may also be interested in some of our other reviews. If so, check out the Best Exhaust Resonators, the Best Motorcycle Exhaust Wraps, the Best Performance Chips, the Best Wheel and Tire Cleaners, and the Best Fuel Injector Cleaners currently available.